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Aerospace EMI Shielding Solutions: Uncompromising Protection for Critical Avionics

As the aerospace industry embraces cutting-edge technology, the challenge of safeguarding avionics, communication systems, and navigation equipment against electromagnetic interference (EMI) has increased. EMI can disrupt communication, navigation, and control systems, leading to potential failures. Effective EMI shielding ensures the reliability and functionality of electronics in aerospace applications under extreme environmental stressors. At XGR Technologies, we provide lightweight high-performance, SnapShot® EMI shields, designed specifically for the aerospace industry. These cutting-edge solutions are designed to meet the rigorous demands of the aerospace industry, helping to maintain operational integrity and ensure safety in flight.

Why EMI Shielding is Critical in Aerospace

Aircraft rely on various systems like Aircraft Communications Addressing and Reporting System (ACARS), VDL Mode 2 and ATN, and Automatic Dependent Surveillance–Broadcast (ADS-B) for accurate data transmission. These systems can be disrupted by electromagnetic interference (EMI) from both natural and man-made sources. Natural factors like lightning strikes, solar flares, and auroras and man-made sources such as radar systems, Wi-Fi, and personal electronic devices, can all contribute to EMI. This interference can disrupt avionics, corrupt data, and compromise vital systems like communication systems. In aerospace, effective EMI shielding is a technical requirement and safety imperative, ensuring the reliable operation of critical systems and safeguarding both aircraft and passengers.

Why Choose SnapShot® EMI Shielding for Aerospace Applications?

With over two decades of proven performance, SnapShot® EMI shields are engineered to provide superior protection for avionics and aircraft systems. Designed and manufactured in the USA, these shields excel in environments where failure is not an option.

  • Exceptional Shielding Effectiveness Across Frequencies: SnapShot® shields provide robust protection across a wide frequency range (below 1 GHz to more than 18 GHz), ensuring the uninterrupted operation of radar systems, navigation equipment, and in-flight communication modules.
  • Lightweight and Compact Design for Aviation: Weight is critical in aerospace engineering. Thanks to their thin, polyetherimide film construction, SnapShot® EMI shields are typically 10x lighter than traditional steel alternatives. Their low-profile design saves valuable PCB space, accommodating advanced electronic systems without compromising performance.
  • Durability in Extreme Conditions: Electronics in aerospace applications are exposed to extreme temperatures, vibration, and mechanical stress. SnapShot® EMI shields meet or exceed industry standards, including:
    • Thermal Shock (MIL-STD-883E Method 1010.7B)
    • Mechanical Shock (JEDEC JESD 22-B104-B)
    • Vibration Resistance (IEC 60068-2-64)
    • Environmental Aging for long-term reliability
  • Customizable for Complex Aircraft Systems: SnapShot® EMI shields can be tailored to fit intricate board layouts, featuring multi-cavity designs, optional perforations for heat dissipation, and flexible configurations to integrate with advanced avionics systems seamlessly.
  • Streamlined Maintenance and Integration: Designed for efficiency, SnapShot® shields are installed post-reflow and can be easily removed and replaced without damaging components, reducing downtime during maintenance cycles.

Key Applications Using SnapShot® EMI Shields in Aerospace Applications

SnapShot® EMI shields provide essential protection for various aerospace systems, ensuring optimal performance and safety. Here’s how these advanced, board-level shields are used in aerospace applications

  1. Avionics and Navigation Systems: SnapShot® shields protect PCBs used in critical flight controls, GPS, and navigation systems from electromagnetic interference (EMI), enhancing the safety, accuracy, and reliability of the aircraft's avionics.
  2. In-Flight Communication Modules: SnapShot® shields ensure seamless and uninterrupted communication in onboard Wi-Fi and communication systems during flight.
  3. Radar and Sensor Systems: Our SnapShot® shields help maintain the signal integrity of advanced radar and sensor technologies, ensuring operational accuracy and the proper functioning of systems during the flight.
  4. Unmanned Aerial Vehicles (UAVs): SnapShot® EMI shields used in PCBs help reduce interference in UAVs. This is crucial for missions involving reconnaissance, surveillance, and data collection, ensuring stable, reliable performance in challenging environments.
  5. Control Panels and Displays: SnapShot® EMI shields block disruptive electromagnetic signals to prevent malfunctions in cockpit displays and control panels. These board-level shields help maintain the smooth operation of an aircraft's control systems.

Why Choose SnapShot® EMI Shields for Aerospace Applications

XGR Technologies, offering unmatched expertise, stands out when it comes to protecting critical aerospace systems from electromagnetic interference (EMI). Here’s why we stand out:

  • Proven Expertise: XGR Technologies deeply understands the unique demands of aerospace and defense industries. Our proven track record reflects our commitment to reliability and performance.
  • Made in the USA: Our SnapShot® EMI shields are proudly designed and manufactured in the United States, guaranteeing the highest standards of quality and reliability. Aerospace professionals can trust our solutions to perform flawlessly in mission-critical applications.
  • Customization at Scale: We understand the unique requirements of aerospace applications. As part of our custom board-level shielding solutions, we can design shields to accommodate angles, radii for round boards, irregular lines, true multi-cavity configurations, 3D topography, perforations for heat dissipation, and more.

Protect Your Aircraft with SnapShot® EMI Shielding

XGR Technologies provides high-performance EMI shielding solutions for the aerospace industry, ensuring safety, reliability, and precision. Whether you are designing advanced avionics, UAVs, or in-flight communication systems, our SnapShot® shields deliver unmatched protection against electromagnetic interference. Contact us today to discover how SnapShot® shields can support your aerospace projects. Trust SnapShot® EMI shields to keep your systems flying high.

Industries We Serve

Mobile Computing
Mobile Computing
 
SnapShot offers an excellent shielding solution in mobile computers and GPS devices due to the lightweight, low profile and space saving properties.
Avionics
Avionics
 
Military and commercial avionics systems require high reliability and superior shielding solutions; SnapShot EMI shields deliver both.
Magnetic Resonance Imaging
Magnetic Resonance Imaging
 
SnapShot is a non-ferrous EMI shield, which enables a high level of shielding in the head of the machine where it’s needed most for high image quality.
Aerospace
Aerospace
 
Commercial and military aerospace applications value SnapShot’s high reliability, lightweight and space saving attributes.
Network Computing
Network Computing
 
Today’s complex and valuable circuit boards powering network and edge computing devices require thorough post-reflow inspection and re-work. SnapShot installs AFTER inspection and rework and can easily be removed and replaced with no additional heat steps.
Industrial Handhelds
Industrial Handhelds
 
SnapShot delivers an extremely rugged, durable and consistent shielding solution for handheld scanners with stringent drop and shock requirements.
Medical Imaging
Medical Imaging
 
The flexible, custom design of SnapShot shields enables ergonomic, lightweight design for portable medical imaging equipment.
Drones
Drones
 
Grams matter in military and industrial drones of all sizes. SnapShot shields are the lightest weight board level shields available; sometimes > 10x lighter than steel alternatives.
Wearable Electronics
Wearable Electronics
 
Weight, size, and height are all important considerations for wearable electronics. SnapShot delivers the lightest weight, lowest profile, and space saving EMI shield.
Mobile Computing
Mobile Computing
 
SnapShot offers an excellent shielding solution in mobile computers and GPS devices due to the lightweight, low profile and space saving properties.
Avionics
Avionics
 
Military and commercial avionics systems require high reliability and superior shielding solutions; SnapShot EMI shields deliver both.
Magnetic Resonance Imaging
Magnetic Resonance Imaging
 
SnapShot is a non-ferrous EMI shield, which enables a high level of shielding in the head of the machine where it’s needed most for high image quality.
Aerospace
Aerospace
 
Commercial and military aerospace applications value SnapShot’s high reliability, lightweight and space saving attributes.
Network Computing
Network Computing
 
Today’s complex and valuable circuit boards powering network and edge computing devices require thorough post-reflow inspection and re-work. SnapShot installs AFTER inspection and rework and can easily be removed and replaced with no additional heat steps.
Industrial Handhelds
Industrial Handhelds
 
SnapShot delivers an extremely rugged, durable and consistent shielding solution for handheld scanners with stringent drop and shock requirements.
Medical Imaging
Medical Imaging
 
The flexible, custom design of SnapShot shields enables ergonomic, lightweight design for portable medical imaging equipment.
Drones
Drones
 
Grams matter in military and industrial drones of all sizes. SnapShot shields are the lightest weight board level shields available; sometimes > 10x lighter than steel alternatives.
Wearable Electronics
Wearable Electronics
 
Weight, size, and height are all important considerations for wearable electronics. SnapShot delivers the lightest weight, lowest profile, and space saving EMI shield.

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