Case Study: Maximizing Board Space Efficiency with SnapShot® EMI Shield
Introduction: Industrial handheld communications equipment plays a critical role in facilitating seamless communication in demanding environments. In this case study, we explore the experiences of an expert in industrial handheld communications equipment, and how the implementation of SnapShot® EMI Shield revolutionized their product design. Specifically, we examine the significant space-saving benefits achieved by replacing multiple stamped cans with a single SnapShot® EMI Shield, resulting in optimized board space utilization.
Background: These devices are essential for reliable communication in challenging environments such as construction sites, manufacturing plants, and logistics operations. However, the use of traditional stamped cans for shielding presented limitations in terms of board space utilization and resulted in a larger device in the end.
Challenges Faced:: These devices are essential for reliable communication in challenging environments such as construction sites, manufacturing plants, and logistics operations. However, the use of traditional stamped cans for shielding presented limitations in terms of board space utilization and resulted in a larger device in the end.
Implementation of SnapShot EMI Shield::
To address these challenges, this team explored alternative shielding solutions and discovered the space-saving benefits of SnapShot® Shield. Recognizing its potential, they decided to replace multiple stamped cans with a single SnapShot® Shield in their industrial handheld communications equipment.
Results and Benefits:
Board Space Optimization:
The implementation of SnapShot® Shield revolutionized board space utilization for the team. By replacing eight stamped cans with a single shield, they gained significant space savings. This allowed them to optimize the design layout, incorporating additional components and functionalities without compromising performance or compromising the device's compactness.
Enhanced Design Flexibility:
The reduction in board space occupied by SnapShot® Shield provided Dave E.'s team with greater design flexibility. They could allocate freed-up space for integrating new features, enhancing connectivity options, or improving battery capacity. This flexibility enabled them to stay ahead of market demands and deliver advanced industrial handheld communications equipment with improved functionality.
Streamlined Manufacturing Process:
The adoption of SnapShot® Shield streamlined the manufacturing process for the industrial handheld communications equipment. The replacement of multiple stamped cans with a single shield simplified the assembly process, reducing the number of components and the associated labor and time required for manufacturing. This streamlining enhanced production efficiency and reduced costs.
Cost Savings:
The space-saving benefits of SnapShot® Shield resulted in substantial cost savings for the team. The reduction in the number of components, simplified assembly process, and optimized board space utilization contributed to lower manufacturing costs. Additionally, the smaller footprint of the shield allowed for efficient use of materials, further reducing expenses.
Conclusion:
The implementation of SnapShot® EMI Shield revolutionized the design and manufacturing process for industrial handheld communications equipment, enabling this team to maximize board space utilization. By replacing multiple stamped cans with a single shield, they achieved significant space savings, providing room for additional components and design flexibility. The streamlined manufacturing process and cost savings further solidified the benefits of SnapShot® Shield. This case study highlights the critical role played by SnapShot® EMI Shield in optimizing board space efficiency, enabling the development of compact and feature-rich industrial handheld communications equipment while reducing production costs and enhancing overall performance.